Selecting the right level-monitoring device is essential for maintaining system reliability, safety, and cost-efficiency across industrial, municipal, and commercial operations. Even minor inaccuracies can trigger overflows, dry-run damage, or regulatory non-compliance, leading to expensive cleanups, unplanned shutdowns, and production losses....
A tank float switch is one of the simplest and most successful tools for safeguarding against tank overfill incidents. In industrial and commercial environments, where hazardous liquids, expensive materials, or water supplies are constantly flowing in and out of tanks, a...
Selecting the correct hydraulic level and temperature sensor is crucial for system reliability. Key criteria include the mounting configuration (vertical, horizontal, or NPT), ensuring the sensor can handle the system's pressure and temperature requirements, and choosing the appropriate electrical output (switch vs. continuous) for your control needs. Evaluating these factors ensures the chosen sensor will operate reliably and efficiently.
A sump pump float switch is a critical component in large-scale water management systems, from industrial wastewater treatment plants to commercial cooling towers. In 2025, facility managers face challenges such as stricter environmental regulations, rising water tables, and the need for...
A liquid level switch is an essential component in many industrial and residential systems, ensuring that liquid levels are accurately monitored and controlled. From water tanks and boilers to chemical processing equipment, these devices help prevent overflows, dry running, and system...
A protection tube serves a similar purpose but is typically simpler in design and used for less demanding conditions. While it shields RTDs or thermocouples from harmful environments, it doesn’t offer the same level of robustness as a thermowell.
Choosing the right thermowell geometry for your industrial process is crucial, as it directly impacts the accuracy and durability of your temperature measurement system. Should you opt for a straight thermowell, valued for its robustness, ease of manufacturing, and suitability for...
Thermowells protect temperature sensors in harsh environments but come with limitations that can impact performance and safety. Common issues include vibration-induced failures, pressure loss from fluid flow disruption, and problems caused by improper material selection or poor installation. Wake frequency resonance can lead to cracks or breakage, while incorrect sizing or placement disrupts accuracy and flow efficiency. Corrosion and fatigue risks arise when materials don’t match the process environment. Over-tightening or misalignment during installation also weakens thermowells. Mitigating these risks through proper design, material choice, and regular maintenance ensures reliability and extends service life.
Thermowells are essential components in industrial temperature measurement setups, serving as a protective barrier for temperature sensors in a wide range of environments. By isolating sensors from process fluids, pressure, and harsh environmental conditions, thermowells help prevent damage, increase the longevity of equipment, and ensure consistent and accurate temperature readings. Their robust design allows sensors to be removed and replaced without interrupting the process, making them indispensable in industries such as oil and gas, chemical processing, power generation, and more.
