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ENGINEERING DATA


Liquid Level Reed Switch Data

Switches

Advanced Control Technology uses the highest quality switches in our sensors. The most common switches are listed here. There are many 100’s of switch types and each individual switch has many sensitivity options. We will evaluate your application and match a switch with your application based on our years of experience. We strongly recommend testing in real world conditions for final approval.

Temp. Switches, Thermistors, and Thermocouple Data

Temp. Switches, Thermistors, and Thermocouple Data image

Advanced Control Technology uses the highest quality temperature sensing devices in our sensors. The most common and stocked for quick shipping are listed here. There are many 100’s of temperature sensors available and we will evaluate your application with you and match a temperature sensor that best matches your application requirements based on our years of experience.

Level Switch Failure Data

Level Switch Failure Data image

Warning

Switch failure will occur without protection. It is your responsibility to incorporate this protection. Surge protection devices should be mounted within 10” of the load or switch.

Inductive loads

Inductive loads produce very large voltage spikes which will cause reed switch failure. Typically inductors such as relays, solenoids, and motors will cause voltage spikes of several hundred volts which will severely damage contacts and greatly shorten life. This spike happens when the contact opens causing the electrical field to collapse, generating what is known as counter emf. Counter emf must be reduced to safe levels in order to achieve rated life and load specifications.

Incandescent lamp loads

Inrush current for incandescent lamps is 10 to 15 times the rated current as specified by the manufacturer. High current draw happens when the lamp is turned on. The lamp has low resistance that increases with time ( approximately 1 second ).

Temperature Switch Failure

Temperature Switch Failure image

The switch is not operating at the correct set point temperature. Self heating errors or higher than recommended current through the switch will be the cause of the problem. Self-Heating is commonly found when a switch is electrically connected to the heating element directly. The switch contacts heat up with the increase in current through the switch. The switch combines the ambient temperature and the internal switch temperatures together. Temperature switches are not to control a fan or heater directly. Fans or heaters with sufficient current draw will permanently change the set point of the bimetallic switch. Follow this recommended electrical schematic for temperature switch wiring.

Volume of liquid in a tank

Volume of liquid in a tank image

The volume of liquid in your tank is a crucial part of designing an effective level sensor for different applications. Additional information in the catalog will help you determine the volume for these different tanks: rectangular shaped tank, round tank standing vertically, round tank laying horizontally.

Temperature conversion chart

Temperature conversion chart image

Advanced Control Technology typically offers temperature switches in increments of 5°C. A full temperature conversion chart can be found in the catalog.

Reliable liquid level measurement with ACT capacitance sensors in industrial tanks

Who we serve

Industries include but not limited to Aerospace, Air Compressors, Bulk Storage Tanks, Chemical Dispensing Systems, Commercial Restaurants, Hydraulic Systems, Marine, Parts Washers, Power Generation Equipment, Truck/Car Wash Lines, Vending Machines, and Wastewater Treatment. You Ask. We Can Provide
Ensuring safe liquid transport with ACT level control technology

Highest Level of Quality

Every part ACT produces is 100% quality control inspected during the manufacturing process. This insures the highest quality parts that work properly every time.
Industrial cutting tools and potential applications of ACT liquid level sensors for coolant systems

State of Art Equipment

All parts are produced in-house by our employees who bring craftsmanship and skill to the production process. Complete vertical integration of our product line allows ACT to retain 100% quality control over all the parts we produce. And, we warrant every part for 3 full years.
act sensors innovative delivery times

Innovative Delivery Times

We accomplish our impressive lead times through the integration of engineering, sales, and in-house production of all major assemblies and sub assemblies.  We are the only supplier to use specification/technical drawings to confirm every order. Conformation drawings are usually emailed within hours of your call.

Switch Point Guide

Float distance guideline for multiple or customized float assemblies

Float Type* Switch Point to Fitting Switch Point to Switch Point Switch Point to End of Stem
A 1-1/16" 1-5/8" 1-1/8"
B 1" 1-1/2" 1"
C 1" 1-1/2" 1"
D 1-3/8" 2-1/2" 1-3/8"
E 1-3/8" 2-1/2" 1-3/8"
F N/A N/A N/A
G 1-1/2" 2-1/2" 1-1/2"
H 1-1/2" 2-1/2" 1-1/2"

*Float type, above refers to Float data chart below.


Numerous component options are available which offer reductions in dimensions listed above. Call A.C.T. application engineers at 1-877-800-8820 or e-mail us for additional data to customize a sensor for your application. Switch point repeatability is 1/16" standard, closer tolerances available. 

ACT Sensors: technical diagram explaining the function and precision of their float switches used in liquid level control for the USA
Technical drawing of a side-mounted ACT Sensors float switch showing switch point and mounting dimensions for liquid level measurement in the USA

Bent Stem Distance Guide

Float Type* Fitting to centerline Switch Point to Centerline Bend Radius
A-B-C 1-3/4" 1-3/4" 3/4"
D-E 2" 2-1/16" 1"
G-H 3" 3-3/16" 1 1/2"

Float Data Chart

Float Type Type Float Series Material Outside Diameter Length Specific Gravity Max. PSI Max. Temp. Notes
A S/S 500 316 Stainless 7/8" 1-9/16" .69 450 300 Fits through 3/4" npt
A Plastic 500 Polypropylene 11/16" 1-1/8" .85 150 230 Fits through 1/2" npt
A Plastic 500 NBR 11/16" 1-1/8" .70 150 300 Fits through 1/2" npt
B S/S 1000 316 Stainless 1-1/16" 1-1/16" .79 450 300 Fits through 1" npt
B Plastic 1000 Polypropylene 1" 1" .68 150 230 For Chemicals
B Plastic 1000 Nylon 1" 1" .68 150 290 For Petroleum
B Plastic 1000 NBR 7/8" 1" .48 150 300 Fits through 3/4" npt
C S/S 1000 Wide 316 Stainless 1-1/2" 1" .50 120 300 Floats in less liquid
C Plastic 1000 Wide Polypropylene 1-3/16" 1" .52 150 230 Hex ID
C Plastic 1000 Wide Nylon 1-3/16" 1" .52 150 290 Hex ID
C Plastic 1000 Wide NBR 1-1/4" 1" .40 150 300 Low specific gravity
D Plastic 2000 Narrow Polypropylene 1-1/8" 1-13/16" .74* 150 230 Fits through 1" npt
D Plastic 2000 Narrow Nylon 1-1/8" 1-13/16" .73 150 290 Fits through 1" npt
D Plastic 2000 Narrow NBR 1-1/8" 1-3/8" .61 150 300 Fits through 1" npt
E S/S 2000 316 Stainless 1-5/8" 1-3/8" .60 120 300 Universal
E Plastic 2000 Polypropylene 1-3/16" 1-3/4" .69 150 230 Chemicals resistant
E Plastic 2000 Nylon 1-3/16" 1-3/4" .68 150 290 Petroleum resistant
E Plastic 2000 NBR 1-1/4" 1-7/8" .31 150 300 Low specific gravity
F Plastic 7000 Tilt Polypropylene 1-3/16" 1-3/4" .76 150 230 Mercury tilt flot
G S/S 3000 316 Stainless 2-1/32" 2" .59 900 300 High buoyancy
G S/S 3000 VRO 316 Stainless 2-1/32" 2" .68 750 300 VRO series float
G S/S 3000 HT 316 Stainless 2-1/32" 2" .65* 1000 450 High temperature float
G Plastic 3000 Polypropylene 2" 1-13/16" .62* 150 230 High buoyancy
G Plastic 3000 Nylon 2" 1-13/16" .50 150 290 High buoyancy
H S/S 3000 Cylinder 316 Stainless 2-1/32" 2-1/16" .50 200 200 High buoyancy
H Plastic 3000 Large ID Polypropylene 2" 1-13/16" .74 150 230 Large debris clearance
H Plastic 3000 Large ID PVC 2" 3" .66 50 100 Large debris clearance
H Plastic 3000 Large ID NBR 2" 2" .45* 150 300 Large debris clearance
6200 Plastic 6200 Nylon 11/16" 1" .44 150 290 Fits through 1/2" npt
6200 Plastic 6200 Polypropylene 11/16" 1" .40 150 230 Fits through 1/2" npt
6200 Plastic 6200 Polypropylene 11/16" 2" .27 150 230 High buoyancy
6300 Plastic 6300 Nylon 1/2" 1-1/16" *.20 1-3/8" 180 Fits through 3/8" npt
6300 Plastic 6300 Polypropylene 1/2" 1-1/16" *.20 1-3/8" 180 Fits through 3/8" npt
*estimated

Floats are available Hollow or Solid closed cell structure.

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